Foam Milling & Hotwire Cutting

We offer precise 3D milling, transforming foam into intricate sculptural shapes and construction parts through rotational cutting and hot wire techniques.

Our foam cutting machinery can process 2D, 3D, flat cuts, and rotational parts by importing vectors or 3D STL models. By replacing traditional methods with an advanced automated solution, we can quickly turn your show-stopping ideas into a reality.

What We Do

Our Foam Milling & Hotwire Cutting capabilities include:
  • 3D Hotwire Cutting
  • EPS Foam Milling
  • Foam Hard Coating
  • CNC Foam Sculpting
  • Rapid Foam Prototyping
  • Foam Molding Profiles
  • HDU Foam Milling

FROGMill 3D Foam Mill

Our 3-axis foam milling machine can take your models or concepts and make them come to life. This machine has a 4th axis that allows our machine to turn into a CNC Lathe. This feature can turn a 4′ x 8′ foam piece into a statue or sculpture. Great for decorative elements or the extents of your imagination.

Materials
1lb. / 1 ½ lb./ 2 lb. EPS, Ren Shape, and other foams

Size Range
4’ X 8’ X 3’ billets, milling up to 10” thick with unlimited ability for stacking of cut shapes

Special Features
ShowCut can produce from CAD files or a scan of your maquette
Great for small parts to 40’ tall sculptures

FROG360 Foam Hot Wire

3D Hot Wire cutting with independent axis control for tapered cutting, featuring a turntable for multi-face rotation. From simple molding extrusions to faceted sculptures, this hot wire machine can give you a finished piece, or a roughed-out shape to allow your artistic creativity to add the finishing touches.


Materials
1lb. / 1 ½ lb./ 2 lb. EPS, Ren Shape, and other foams

Size Range
4’ X 8’ X 3’ billets, milling up to 10” thick with unlimited ability for stacking of cut shapes

Special Features
Import DXF files for 2D cutting along with multiple file imports for 3D cutting

Our team of skilled makers combined with our cutting-edge technology has the power to make your creative vision a reality.

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